iron powder for powder metallurgy

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Premium Sponge Iron Powder FHY100.24 | Low Oxygen, High Density for Metal Parts & Coatings

• Fe: 98.78 %

• Apparent density: 2.39 g/cm3

• Flow rate: 35.40 S/50g

• Green density 490Mpa: 6.79 g/cm3

• Particle size: 100 mesh

  • Description
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FHY100.24 is a widely used sponge iron powder in the powder metallurgy industry. The green and edge strength of the compacts are very high due to the spongy structure of the powder particles. FHY100.24  has a good compressibility and a low and consistent H2-1oss. 

 

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FHY100 is a high green strength reduced iron powder specifically manufactured for low to medium density P/M applications, resin casting, and rough magnetic paints.

FHY100 is used to manufacture sintered components, soft magnetic components, brazing pastes, magnetic paints, surface coating, magnetic polymers, welding, chemistry and polymer filtrations and many other applications.

FHY100 is one of the most widely used iron powders. It is a very fine iron powder containing particles as small as 325 mesh. This is also the most cost effective product for many applications.

Specification

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Key Applications

  • Powder Metallurgy: Sintered parts, bearings, bushings and automotive components.
  • Welding: Welding electrodes, flux-cored wires and welding materials.
  • Friction Materials: Brake pads and other friction components.
  • Oxygen Absorbers: Oxygen scavengers and deoxidizing applications.
  • Hand Warmers: Heat packs and disposable body warmers.
  • Water Treatment: Reactive iron powder for environmental treatment.
  • Diamond Tools: Metal matrix and diamond tool applications.
  • Magnetic Materials: Selected soft magnetic and related applications.

Specification of Reduced iron powder

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Typical Technical Specification
Product Type
Reduced Iron Powder
Particle Size Range
45–150 μm
Fe Content
≥ 98.5%
Apparent Density
Controlled, suitable for PM
Flowability
Good flow performance
Oxygen Content
Controlled under internal standard
Standard
Internal Quality Control
Product advantage
High purity reduced iron powder (Fe ≥98.5%)
Controlled particle size range: 45–150 micron
Stable batch-to-batch consistency
Suitable for powder metallurgy compaction and sintering
Internal quality control for reliable performance
Core Applications of Reduced Iron Powder
Application Field Specific Application Scenarios Typical Industry/Product Examples
Industrial Manufacturing 1. Deoxidizer/desulfurizer in steelmaking 1. Steelmaking & casting industry
2. Additive for special alloys 2. Soft magnetic alloy & superalloy manufacturing
3. Raw material for powder metallurgy parts 3. Auto gears, bearings & brake pad brackets
Environmental Protection 1. Heavy metal removal from industrial wastewater 1. Electroplating & chemical wastewater treatment
2. Remediation of organic pollutants in groundwater 2. Groundwater remediation (PRB technology)
3. Flue gas desulfurization & denitrification 3. Flue gas treatment in power plants & steelworks
Chemical & Energy 1. Reducing agent in organic/inorganic reactions 1. Pharmaceutical intermediate synthesis & chemical production
2. Additive for battery anode materials 2. Li-ion/Na-ion battery manufacturing
3. Iron-based hydrogen storage materials 3. Hydrogen energy storage systems
Pharmaceutical & Food 1. Raw material for oral iron supplements 1. Drugs for iron deficiency anemia
2. Oxygen scavenger in food packaging 2. Packaged foods (pastries, nuts, meat products)
Other Special Fields 1. Soil iron supplement in agriculture 1. Cultivation of crops (corn, soybeans) in iron-deficient alkaline soil

FHY100.24

Chemical Properties%

Unit

                                    Specification

Min

Max

C

%

 

0.03

Si

%

 

0.12

Mn  

%

 

0.35

P

%

 

0.02

S

%

 

0.03

HL

%

 

0.30

TFe

%

98.50

 

Physical Properties

Apparent density

g/cm3

2.30

2.45

Flow rate

s/50g

 

36.00

Green density 600Mpa

g/cm3

6.60

 

Particle size distribution%

180-200um

%

 

0

150-180um

%

 

5

106-150um

%

 

 

75-106um

%

 

 

45-75um

%

 

 

-45um

%

5

30

 

Technical Description

COMPRESSIBILITY AND COPACTIBILITY PROPERTIES

 

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SINTERED PROPERTIES

 

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Related products

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PRODUCT PACKING

 

25kg/bag, 1000kg/bag, the package can be customized by buyer’s requirements.

 

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FAQ

 

1. What is reduced iron powder?
Reduced iron powder is elemental iron powder produced by reducing iron oxides. It is also commonly called sponge iron powder because of its porous and irregular particle structure.

2. What is reduced iron powder used for?
Reduced iron powder is mainly used in powder metallurgy, welding electrodes, friction materials, oxygen absorbers, hand warmers, water treatment, diamond tools and magnetic materials.

3. What is the difference between reduced iron powder and atomized iron powder?
Reduced iron powder generally has an irregular, porous particle structure, while atomized iron powder typically has more compact particles. The appropriate powder depends on the required compressibility, apparent density, sintering behavior and final application.

4. What particle sizes are available?
Common grades include 100 mesh, 150 mesh, 200 mesh, 300 mesh, 325 mesh, 400 mesh and finer sizes. Customized particle size distributions can also be discussed according to the application.

5. Can you provide customized reduced iron powder?
Yes. We can recommend or customize reduced iron powder according to Fe content, particle size, apparent density, oxygen content, flowability and application requirements.

6. Is reduced iron powder suitable for powder metallurgy?
Yes. Reduced iron powder is widely used as a raw material for powder metallurgy because of its good compressibility, green strength and sintering characteristics.

7. Can reduced iron powder be used for welding electrodes?
Yes. Specific grades are used in welding electrodes, welding rods and flux-cored or metal-cored wires. The recommended grade depends on the electrode formulation and required particle size.

8. Can reduced iron powder be used in hand warmers?
Yes. Iron powder is commonly used as the active iron component in disposable hand warmers and heat packs. The oxidation reaction generates heat under controlled conditions.

9. Can you provide samples for testing?
Yes. Samples can be provided for qualified customers to evaluate particle size, chemical composition, apparent density, compressibility and application performance.

10. What information should I provide for a quotation?
Please tell us your application, required Fe content, particle size/mesh, apparent density, quantity and destination country. We can then recommend a suitable reduced iron powder grade and provide a quotation.

Need the Right Reduced Iron Powder for Your Application?

Tell us your application, particle size, Fe content, required quantity and destination. Our technical team can recommend a suitable reduced iron powder grade and provide COA, TDS, MSDS and samples for evaluation.

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