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High-Purity Iron Powder for Friction Materials

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Brand: KPT

KPT High-Purity Friction Type Iron Powder is a quality this is certainly premium powder that is widely used in many different commercial applications. This type of iron powder is specifically treated to lessen impurities and improve its properties which can be magnetic that makes it highly desirable to be used in industries such as for instance automotive, aerospace, and electronic devices.
One of the main benefits of KPT High-Purity Friction Type Iron Powder is its exemplary purity. This iron powder is manufactured out of high-grade materials and it's also the subject of quality this is certainly measures that are rigorous make sure that it fulfills the strictest criteria for purity and consistency. Which means that the iron powder you obtain is actually for the standard this is certainly highest and it's also free of any contaminants which could adversely affect your product or service's performance.
Another advantage this is certainly key of friction type iron powder is its exceptional magnetic properties. KPT High-Purity Friction Type Iron Powder is magnetic which is capable of creating strong fields being magnetic making it perfect for use in a lot of different magnetic applications. This could add sets from magnetic bearings to clutches and this can be brake that is magnetic, where precision and persistence are particularly important.
In addition to its properties that are magnetic KPT High-Purity Friction Type Iron Powder also has friction that is excellent. This allows that it is found in a number of friction applications, such as for instance brake pads, clutches, as well as other applications which may be automotive. The high purity for the iron powder also tends to make sure that it provides consistent and gratification this is certainly dependable even under extreme conditions.

High-Purity Friction Type Iron Powder manufacture
Hydrogen reduced iron powder For Friction
Hydrogen reduced iron powder For Friction is widely used for the production of friction materials with low apparent density, our powders enable a reduction of brake weight and total material usage. Moreover, their high internal porosity and large surface area provide improved brake surfaces and wear properties.
Products Description
High-Purity Friction Type Iron Powder factory
High-Purity Friction Type Iron Powder manufacture
Chemical Properties
Unit
Specification
ZTLD80
ZTP100
Min
Max
Min
Max
H2-Loss
%
0.4
1.4
0.5
1.3
Acid insolubility
%
0.6
0.5
Fe is Base
%
Physical Properties
Apparent density
g/cm3
1.6
2.2
2.3
2.5
Particle size distribution
+80 mesh
%
1
0.1
+100-80 mesh
%
10
1
+140-100 mesh
%
7
27
6.5
17.5
+200-140 mesh
%
18.5
30.5
17
31
+325-200 mesh
%
23.5
35.5
25.5
40.5
-325 mesh
%
11.5
35.5
19
41
iron powder
Chemical Properties
Unit
Typical values(%)
Specification
Min
Max
ZTR12
C
%
0.012
0.03
Mn
%
0.35
0.65
P
%
0.08
0.012
S
%
0.009
0.05
HL
%
0.5
2.5
Acid insolubility
%
0.33
0.4
TFe
%
98.1
97
98.5
ZTR80
HL
%
0.4
1.4
Acid insolubility
%
0.4
Fe is Base
%
Physical Properties
ZTR12
Apparent density
g/cm3
1.36
1
1.5
Green density 212MPA
g/cm3
4.95
4.6
5
ZTR80
Apparent density
g/cm3
1
1.5
Green density
g/cm3
5.8
6.1

Main product benefits:

• Lower brake weight and reduction of material usage
• Improved brake surfaces and excellent pad and rotor wear properties
• Noise minimisation
• Consistent powders ensure uniform products
Company Profile
High-Purity Friction Type Iron Powder supplier
ABOUT US:
The factory of KPT Co., Ltd. was founded in1987,after30 years of development, the company has become a modern large scale and promising powder manufacturer with advanced technology and sophisticated processing equipment. The company is the base of the national high-tech research and development program (863Program) industrialization achievement; the backbone enterprise for new material industrialization base;
The company' s annual production capacity has reached to 200,000 metric tons. The company has both sponge iron and atomized powder production line (water atomized, water & vapor combined atomized and inert gas atomized), is currently the largest and the most variety complete with fine quality powder production enterprise. The main kinds of products include sponge iron powder, atomized powder, stainless steel powder and iron soft magnetic powder. Products are rewarded as the "Shandong famous brand". All products are confirmed to IS09001 quality system. Products are widely used in automobile. motorcycle, household applicants, welding, chemical industry, etc. Domestic market share has reached up to 25%. Products are sold well in 25 provinces and cities of China and exported to Japan, Korea, Vietnam, Thailand and other countries.
High-Purity Friction Type Iron Powder details
High-Purity Friction Type Iron Powder manufacture
High-Purity Friction Type Iron Powder manufacture
The new era, KPT Co., Ltd. will provide customers with a higher quality level products and business services. The company will continue to move forward with the goal of "building an internationally competitive powder supplier".
High-Purity Friction Type Iron Powder details
Application

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Recommended Technical Parameters

Depending on the formulation, customers can select iron powder according to:

  • Iron content
  • Carbon content
  • Oxygen content
  • Particle size / mesh
  • Apparent density
  • Flow rate
  • Powder morphology
  • Specific surface characteristics

Typical particle sizes can be customized according to the customer's formulation and production process.

High-Purity Friction Type Iron Powder details
High-Purity Friction Type Iron Powder supplier
High-Purity Friction Type Iron Powder details
FAQ

1. What is friction material iron powder?

Friction material iron powder is a specially selected iron powder used as a metallic component in brake pads, brake shoes, clutch linings and other friction materials.

2. What is iron powder used for in brake pads?

Iron powder can contribute to friction performance, mechanical strength, wear resistance and heat management in semi-metallic and other friction formulations.

3. What types of friction materials can use iron powder?

It can be used in semi-metallic brake pads, sintered friction materials, brake shoes, clutch linings, friction plates and other automotive or industrial friction components.

4. What particle size should I choose?

The appropriate particle size depends on your formulation, mixing process, target density and required friction performance. We can recommend a suitable grade based on your existing formulation.

5. What is the difference between sponge iron powder and atomized iron powder?

Sponge iron powder generally has an irregular, porous particle structure, while atomized iron powder typically has a more compact morphology. The choice depends on the required density, mixing behavior and friction formulation.

6. Does iron powder improve brake pad wear resistance?

Iron powder can influence the wear behavior of friction materials. Its effect depends on particle size, morphology, dosage and its interaction with other ingredients in the formulation.

7. Can iron powder help dissipate heat?

Yes. Iron powder can contribute to thermal transfer within friction materials, which is important for managing heat generated during braking.

8. Can you provide different mesh sizes?

Yes. Different particle sizes and grades can be supplied according to the customer's formulation and production requirements.

9. Can you provide a sample for testing?

Yes. Samples can be provided for laboratory testing and formulation evaluation. Please provide your required particle size and application.

10. Can you customize the iron powder?

Yes. We can discuss customized specifications based on chemical composition, particle size, apparent density and application requirements.

11. What information should I provide for a quotation?

Please provide:

  • Application
  • Required particle size
  • Chemical composition requirements
  • Apparent density, if applicable
  • Estimated quantity
  • Destination

This information allows us to recommend the most suitable friction-grade iron powder and provide an accurate quotation.

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